*This blog post contains affiliate links*
How to Sew Velour, Velvet & Velveteen: A Beginner’s Guide
Velvet, velour, and velveteen are some of the most beautiful fabrics you can sew with—but they can also be a little intimidating if you haven't worked with them before.
Their soft, luxurious texture is exactly what makes them so special, but that texture also means they behave differently from many other fabrics.
If you've ever bought a beautiful piece of velvet or velour and then hesitated to cut into it because you were afraid of ruining it, you're not alone!
I've worked with velour on several projects, including a smoking jacket, and for this project I used a stretch velour to make a pair of pants. Along the way, I've learned a few things that make working with these fabrics much easier.
In this guide, I'll explain the basics of velvet, velour, and velveteen, how to identify the pile and nap, how to prepare and cut your fabric, which needles and pins to use, and some of the techniques I find helpful when sewing these fabrics.
Prefer to watch instead? I've also put together a Fabric 101 video where I demonstrate these techniques while making my velour pants. Click the video at the end of this post to watch on YouTube.
Velvet, Velour & Velveteen: What's the Difference?
Velvet, velour, and velveteen are all pile fabrics. That means they have raised fibers on the surface that create their characteristic soft, textured feel.
Although they can look similar, they aren't exactly the same.
Velvet
Velvet is known for its dense, luxurious pile and rich appearance. It's commonly used for formalwear, eveningwear, costumes, upholstery, and other projects where you want a more elegant look.
Velour
Velour has a soft, plush surface and is often made with stretch, although not all velour is stretchy. It's commonly used for loungewear, dancewear, comfortable garments, and other casual projects.
Velveteen
Velveteen is typically a woven fabric, often made from cotton, with a shorter pile than velvet. It has a somewhat different appearance and feel and can behave more like a traditional woven fabric.
Keep in mind that these are general characteristics. Fabric construction and fiber content can vary, so always check the information for your specific fabric.
What Is Pile?
If you're new to sewing with velvet, velour, or velveteen, "pile" is one of the first terms you'll want to understand.
Pile refers to the raised fibers on the surface of a fabric.
The pile is what gives these fabrics their soft texture and characteristic appearance.
The height and density of the pile can vary. Generally, velvet has a denser, more luxurious pile, while velour tends to have a softer pile and velveteen typically has a shorter pile.
The pile is also responsible for an important characteristic you'll need to consider when sewing:
Nap.
What Is Nap?
The nap is the direction in which the pile lies.
Run your hand over a piece of velvet or velour and you'll notice that it feels smooth in one direction and rougher when you run your hand against the pile.
You'll also be able to see a difference in the fabric's appearance. Depending on the direction of the pile and how the light hits it, the fabric can appear lighter, darker, or have a different sheen.
This is extremely important when you're cutting your pattern.
All of your pattern pieces should follow the same nap direction.
You don't want one piece cut with the nap running down toward the hem and another piece cut with the nap running upward. Even though you're using the same fabric, the pieces can appear to be different colors.
Cutting With Nap
ALL PATTERN PIECES → SAME NAP DIRECTION
Before buying your fabric:
Check the pattern's fabric requirements.
Look at the recommended pattern layout.
Determine whether the pattern pieces can all be placed in the same direction.
Purchase additional fabric if necessary.
Some commercial patterns show pattern pieces going in different directions to conserve fabric. That may work for fabrics without a directional nap, but with velvet, velour, and other napped fabrics, you'll generally want to keep the nap consistent.
Always check your pattern before purchasing your fabric. You may need more yardage than the pattern envelope originally recommends.
Before You Wash Your Fabric, Check the Care Instructions
If you're used to pre-washing your fabric before starting a sewing project, don't automatically assume that every velvet, velour, or velveteen can be treated the same way.
The appropriate care method depends on the specific fabric, its fiber content, and how it was manufactured.
Some fabrics may be machine washable, while others may require hand washing, dry cleaning, or another specific method.
Before you:
Pre-wash
Dry
Steam
Iron
Or otherwise treat your fabric
Check the manufacturer's care instructions first.
If you're unsure how your fabric will react, test your planned method on a scrap before treating the entire piece.
Choosing the Right Sewing Needle
The type of needle you use should depend on whether you're working with a stretch or woven fabric.
For Stretch Velour or Stretch Pile Fabrics
Consider:
Ballpoint needle
or
Stretch needle
These needles are designed for knit/stretch fabrics and can help prevent skipped stitches and damage to the fabric.
For Woven Velvet or Velveteen
Consider:
Universal needle
or
Microtex needle
The best choice can vary depending on the specific fabric, so it's always a good idea to test your needle on a scrap before starting your project.
Needle Cheat Sheet
| Fabric Construction | Needle to Consider |
|---|---|
| Stretch velour | Ballpoint or Stretch |
| Stretch velvet | Ballpoint or Stretch |
| Woven velvet | Universal or Microtex |
| Woven velveteen | Universal or Microtex |
Always test your needle and stitch settings on a scrap of your actual fabric.
Pins, Clips & Pattern Weights
You have several options for holding pile fabrics in place while cutting and sewing.
You can use:
Ballpoint pins
Fine or silk pins
Sewing clips
Pattern weights
However, pile fabrics can be sensitive to pressure.
Clips and pattern weights can leave dents or marks in the pile, depending on the fabric.
Ashley's Tip
I prefer pins when working with pile fabrics.
I find that pins give me the control I need without putting prolonged pressure on the surface of the fabric.
If you're unsure how your particular fabric will react, test your preferred method on a scrap first.
Use a Walking Foot
A walking foot can be especially helpful when sewing fabrics that tend to shift.
A walking foot helps feed the layers of fabric through the machine more evenly, which can be useful when working with:
Stretch fabrics
Slippery fabrics
Pile fabrics
Multiple layers
Use Tissue Paper to Help Prevent Shifting
This is one of my favorite tricks when working with small pieces of velour and other fabrics that tend to shift.
I actually save tissue paper from packages and gifts and keep it in my sewing room. Instead of throwing it away, I can reuse it for sewing projects.
Place a piece of tissue paper between the fabric layers before sewing. The tissue helps stabilize the layers and can make it easier to keep them aligned as they pass through the machine.
This technique is especially useful for:
Cuffs
Collars
Pocket flaps
Small layered pieces
Other areas where precise alignment matters
I don't typically use tissue paper on large garment pieces. Most of the time, you won't find tissue paper large enough to cover an entire garment piece, and small amounts of shifting are much less noticeable over a large area.
For smaller pieces where you need the layers to stay precisely aligned, though, it can be incredibly helpful.
Ashley's Tip
Save your tissue paper!
Those sheets of tissue paper from gifts and packages can have a second life in your sewing room.
How to Cut Velour & Velvet
Once you've checked the fabric care instructions, determined the nap direction, and figured out your pattern layout, you're ready to cut.
1. Cut one layer at a time
Pile fabrics can shift, so I prefer to cut one layer at a time whenever possible.
Yes, it takes a little longer—but I find that it gives me much more control and helps me achieve more accurate pieces.
2. Keep the nap going in the same direction
Double-check your pattern pieces before you start cutting.
3. Cut from the wrong side
I personally prefer cutting these fabrics from the wrong side.
The wrong side is smooth, which makes it easier for me to handle the fabric and see my markings.
4. Handle the fabric gently
Try not to unnecessarily stretch, pull, or distort the fabric while you're cutting.
Ashley's Tip
Cut one layer at a time and take your time.
With a fabric like velour, I'd rather spend a few extra minutes cutting accurately than rush through it and have to figure out how to fix a poorly cut piece later.
Before You Start Sewing
Before sewing your actual garment, test your setup on a scrap of the same fabric.
Test:
Needle
Thread
Stitch
Tension
Presser foot
This is especially important with velvet and velour because different fabrics can behave very differently.
A needle and stitch combination that works beautifully on one fabric may not work as well on another.
Test first.
It only takes a few minutes and can save you from discovering a problem halfway through your garment.
Sewing Velour & Velvet
When you start sewing, one of the biggest things to watch for is stretching or distorting the fabric.
Let the machine feed the fabric rather than pulling it through.
If you're working with stretch velour, be especially careful not to stretch the fabric as you sew unless the technique specifically requires it.
A walking foot can help feed the layers more evenly, and tissue paper can help stabilize smaller pieces.
Take your time and pay attention to how your particular fabric is behaving.
What About Pressing Velvet & Velour?
This is one area where I don't recommend assuming that every pile fabric should be treated the same way.
Direct heat and pressure can crush or flatten the pile, and different fabrics have different levels of heat tolerance.
Personally, I don't press my velour, so I'm not going to recommend a pressing technique that I haven't personally tested.
If your particular fabric requires pressing:
Check the manufacturer's care instructions.
Test on a scrap first.
Use the appropriate temperature for the fabric.
Be careful about applying direct pressure to the pile.
When in doubt, test first.
Ashley's Tip
I personally don't press my velour.
I'm much more comfortable avoiding heat and pressure on the pile unless I know exactly how that particular fabric will react.
Quick Reference: Sewing Velvet, Velour & Velveteen
If you want to save this guide for your next project, here's the short version:
BEFORE YOU START
✓ Check fabric content
✓ Check care instructions
✓ Determine whether the fabric stretches
✓ Identify the nap
BEFORE YOU BUY FABRIC
✓ Check the pattern layout
✓ Make sure all pieces can follow the same nap direction
✓ Buy additional yardage if necessary
NEEDLES
Stretch → Ballpoint or Stretch
Woven → Universal or Microtex
HOLDING FABRIC
✓ Ballpoint/fine pins
✓ Silk pins
✓ Clips
✓ Pattern weights
Test first—clips and weights may leave marks in the pile.
CUTTING
✓ Cut one layer at a time
✓ Keep nap direction consistent
✓ Consider cutting from the wrong side
✓ Handle gently
SEWING
✓ Test on scraps
✓ Consider a walking foot
✓ Don't pull/stretch the fabric unnecessarily
✓ Use tissue paper for small layered pieces when helpful
PRESSING
⚠️ Be cautious with heat and pressure
✓ Check care instructions
✓ Test on a scrap first
Watch the Full Tutorial
Want to see these techniques in action?
In the full Fabric 101 tutorial, I demonstrate how I work with stretch velour while making a pair of pants, including cutting, pattern placement, choosing needles and pins, using a walking foot, and using tissue paper to help control smaller pieces.
Tools Used in This Tutorial
I've put the sewing tools I use in my projects together in my Amazon storefront, including many of the tools discussed in this tutorial.
https://www.amazon.com/shop/diywithashley
Some links may be affiliate links, which means I may earn a small commission if you make a purchase through them, at no additional cost to you.
Fabric: Mood Fabric Persica Royal Blue Stretch Velour
Pattern: Simplicity S9931
Final Thoughts
Velvet, velour, and velveteen might look intimidating when you first start working with them, but don't let that beautiful pile scare you away.
The biggest things to remember are:
Understand the pile.
Pay attention to the nap.
Choose your tools based on the fabric's construction.
Test before you sew.
And take your time.
Once you understand how the fabric behaves, these beautiful fabrics become much easier—and a lot more fun—to sew.
If there's another fabric you've been nervous to sew with, leave a comment and let me know. It might be the next topic in my Fabric 101 series!










.jpg)


























